many tracks fail long before
their life expectancy. It all comes down to the quality of the components and
the way they are manufactured. I’ve been an earthmoving machine mechanic for
the past 25 years. I’ve imported many containers of rubber tracks as well as
supplying rubber tracks sourced from the local Australian market and have found
the main problem being inconsistent quality. I have been supplying Global Track
world famous J TRACK for 18 months know and have finally found what I’ve
been looking for NO WARRANTY ISSUES FOR 18 MONTHS
consistent.
Mr BARRY MIN CEO of [Global
Track Warehouse] took me to his factory in Shanghai where they produce at least
two 20 foot containers of rubber tracks and pads per day that are shipped
globally to the USA, SPAIN, ITALY, UK, FRANCE, GERMANY, JAPAN, AUSTRALIA and
NEW ZEALAND to show me how this is possible.
Upon talking to his
technicians they explained to me about the procedures you have to take to produce
an OEM recognised track such as the J TRACK. It all ties in with
the fully climate controlled factory to reduce the moisture in the air, Steel
preparation, chemical solutions, Rubber compounds and bonding. There are three
major components to most rubber tracks: steel cleats, steel cables and rubber.
First the steel cleats are
press forged in to shape from a piece of steel rod. They are then individually
heat treated through an OEM approved heating oven, this process must be
carried out twice to get an identical hardness in each cleat.
The cleats are then individually checked electrically for any cracking and defects, they are then sand blasted and placed in a bath of rubber compounds and chemicals to coat them fully to aid in the vulcanizing process.
carried out twice to get an identical hardness in each cleat.
The cleats are then individually checked electrically for any cracking and defects, they are then sand blasted and placed in a bath of rubber compounds and chemicals to coat them fully to aid in the vulcanizing process.
Unfortunately this process
is often missed out or the cleat simply is splashed with a rubber compound from
a paint brush by many manufacturers to keep the price down. About 70 percent of
track failures I see are from cleats being pulled out of the track with no
bonding of rubber present, which shows the importance of this procedure that
the J TRACK goes through.
The multi stranded stainless
steel wire is also coated with copper to give it greater adhesive
qualities, the copper coating gives the stainless steel wire a mustard colouring. The wire is then coated in the same rubber compound as the cleats to even enhance the adhesive properties to meet the stringent OEM standards needed to produce top quality tracks demanded by OEM campanies.These wires are tested all through the manufacturing processes for breaking tensile strength even exceeding testing by up to 2 tons of force.
qualities, the copper coating gives the stainless steel wire a mustard colouring. The wire is then coated in the same rubber compound as the cleats to even enhance the adhesive properties to meet the stringent OEM standards needed to produce top quality tracks demanded by OEM campanies.These wires are tested all through the manufacturing processes for breaking tensile strength even exceeding testing by up to 2 tons of force.
Raw stock rubber is used in
rubber tracks and pads, it is blended, mixed and calendared to different
compounds, thicknesses and hardness depending on the track for which it’s
intended.
There is no recycled rubber used in these
tracks unlike many others, but the J TRACK uses up to 80 percent natural
virgin rubber which is one of the highest percentages used in the industry, no cost
cutting there.
Once all components are ready the steel wire,cleats
and rubber are placed in the vulcanizing press and go through a series of
heating and pressure procedures to combine all three components producing the
high quality JTRACK.
The track is then trimmed and inspected for
any defects before beingshipped worldwide. I am very proud to be associated
with the J TRACK brand and congratulate Barry Minn and his skilled technicians
in the production of a world leading rubber track and can only recommend you try
these tracks as I believe you will never regret your decision.
We have tracks available in MELBOURNE,SYDNEY,
YASS AND BRISBANE please don’t hesitate
to call me for your requirements with my 25 years’ experience in tracks I can
answer all your questions even having firsthand knowledge of the manufacturing
process thanks to Global Track and Barry Minn.
Global
Track China Co., Ltd
Wangjiao
Plaza Suite 1111 175 Yan An Road East,Shanghai 200002,China
(86)21-63260140
86-21-63111906
http://www. mistertrackandpad.com
g05@gbm-intl.com
Thanks for sharing excellent information. Trident also manufacturer & supplier of wide range of tires and tracks for different needs.
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